Since the outbreak, masks have been in short supply, especially those used on the front line. At present, there are serious difficulties in raw materials for masks. As the "melt-blown cloth" of the core filtration layer, the supply is in short supply, the market is chaotic and the price is high.
Therefore, it is urgent to solve the problem of mass production of melt-blown filter material.
Qingzi Nano has always been adhering to the spirit of "loyalty, dedication, great love, the pursuit of excellence". Since the outbreak of the epidemic, it has been constantly integrating resources and adjusting strategies, so as to respond to the call of the Party and the government, "we will build what the country needs".
After days of close communication with the upstream and downstream supply chains, aiming at the current epidemic prevention and control problems, Qingzi Nano officially launched a production line of nanofibers to replace melt-blown fabric production!
Cost comparison of Qingzi Nano nanofiber filter membrane and melt-blown cloth:
The material cost of producing nanofiber filter membrane:
The raw material cost of the solution: < 0.1 CNY /㎡,
Non-stick cloth (no thickness or gram weight requirement) as support layer approx. 0.4 CNY /㎡,
The sum of the above two data is the total cost of materials for the production of the nanofiltration membrane, about 0.5 CNY /㎡
The daily output of Qingzi Nano nanofiber production equipment = melt-blown cloth materials required for a disposable mask (100,000 pieces) production line, therefore, the following conclusions are drawn:
1) As of February 29, the material cost of melt-blown cloth required for a disposable mask (30 days) is 3 tons * 400,000 CNY/ton = 1.2 million CNY.
2) Three tons of melt-blown cloth (25g, one ton is approximately 40,000 ㎡) is approximately equal to 120,000 ㎡
3) The production capacity of Qingzi Nano nanofiber filter membrane in 30 days: 30 days *4000 ㎡/ day = 120,000 ㎡
The material cost of producing Qingzi Nano nanofiltration membrane (30 days) is: 120,000 ㎡*0.5 CNY /㎡= 60,000 CNY